Conventional Sample Proofing
Manual nesting and calculation
Manual cutting of paper board
Manual cutting the fabric
Ever consider that some day, what if the operate master quite his job?
Do you think some new operator that wasn’t familiar with sample proofing can learn that all in one day……Is it possible?
With KASU Laser Sample Proofing Solution, it’s so easy!
Step 1 : Put the paper boards on, 1 min
Step 2 : Automatically recognize the contour to generate the CAD file, 5 sec
Step 3 : To edit the file, and auto nesting, 5 min
Step 4 : Input the information to laser cutting machine with one click, and cut the paper board or fabric, 5 min
Product Introduction
Automatic drawing layout and calculation & nesting software with HD SRL camera, independent lighting source and image recognition algorithm with independent intellectual property rights, to create 1:1 size smooth CAD file instantly from the paper boards, and with the very same software, the nesting, material consuming calculation and cost calculation can be done. The CAD file can be output by one click, and with KASU laser cutting machine to automatically cut the paper board or fabric, that would reduce the duplication of workers and improve work efficiency.
Advantage：
To improve the efficiency of fabric cutting process of 6 times : Conventional cutting process takes at least 30 minutes to cut 20-30 pieces of fabric ; the laser cutting machine takes only 5 minutes .
To improve the efficiency of paper board cutting process of 6 times : Conventional cutting process takes at least 30 minutes to cut 20-30 pieces of paper boards ; the laser cutting machine takes only 5 minutes .
Intelligent nesting , material saving : The software automatically find the most material saving nesting method from variety of nesting methods . According to data of more than 1,000 different customers , it’s been found that the result of software nesting comparing with the result of nesting master with decades of experiences counts up and down .
Uniform standards of nesting , reduce fabric inventory : The planning department and the production department are always lack of communications . The differences of nesting standards cause the situation that the inventory of fabric is too much or not enough for particular order . The nesting file generated by KASU software by planning department can be sent to the production department , to uniform the nesting standards that to decrease the possibility of problems that caused by lack of communications , specially for the foreign trade enterprises . In addition , for enterprises have lots of outside processing , can greatly reduce the situation to supply the material repeatedly .
Centralized management of the database : By KASU software , the files of all the models can be stored in electronic form , and to call the data at any time . That of actual production material cost can be aware , and need not to worry about the lost of paper boards , also more convenient to manage and control the material for outside processing .
ROI : Less than 3 months In average saves at least 23,500USD annually
Fabric Saving：
| Item | Without Software | With software | Comparison Result | Notes |
|---|---|---|---|---|
| Fabric Utilization | 85% | 88% | Saving 3% | 40,000 Dozens/Year |
| Annual Demand of Fabric | 200,000 meters | 194,000 meters | Saving 6,000 meters | 1,550,000UAD/Year of Selling |
| Fabric Cost | 453,000USD | 421,740USD | Saving 31,260UAD | In average 2.2USD/Meter |
Man Power Saving ：
| Item | Without Software | With Software | Comparison Result | Notes |
|---|---|---|---|---|
| Calculating to Quote Time | 1 hour | 15 minutes | Improve efficiency of 400% | 20-30 pieces/set |
| Paper Boards Making Time | 30minutes | 5 minutes | Improve efficiency of 400% | 20-30 pieces/set |
| Fabric Cutting Time | 30minutes | 5 minutes | Improve efficiency of 400% | 20-30 pieces/set |
| 1 person for calculation and quote | Salary： | |||
| Man Power | 1 person for paper board making | 1 set of software | Saving 10,440USD/Year | in average 435USD/Person/Month |
| 1 person for fabric cutting料 |
Customer Case：
Mr. Liu , Nanjing Lifan Toys Co. Ltd
We cooperate with KASU since its very beginning , you can say that we grow up together . We are always the first customer of each vision of KASU’s software . We appreciate KASU’s effort to innovation , to provide and improve automation solution for entire industry .
