Auto Cutting Process Solution For Dye Sublimation Printing
Print In Pieces(cutting before printing)
Unique color fabric be cut first
Digital printing on pieces
Screen printing on pieces
Heat transfer on pieces
Printing In Roll(print in roll then manually cut)
Heat transfer in roll
Single layer manual cutting
Multi-layers manual cutting
Multi-layers manual punching
Want a method that would replace manual cutting by machinery ?
Is it possible that 1 man can manage 500 different customized shirts in 10 hours ?
With Kasu Large Vision Laser Cutting Machine , It Is Not A Dream !
Heat transfer in roll(heat transfer the fabric in roll , then cut with large vision laser cutting machine)
Step 1 : Automatic feeding
Step 2 : Automatically taking photo and analysis the contour
Step 3 : Automatically cut
Step 4 : Sort the pieces
Notes : To increase the automation process , the black outline with 2mm width and 3mm distance between pieces would be needed .
To satisfy your cutting needs , all you need is Kasu Large Vision Laser Cutting Machine
Instructions :
After more than a year of research and development, the success of the addition of exclusive deformation matching algorithm to the current visual recognition technology, brings the breakthrough of technology , marks the new generation of cutting technology with large-format and visual contour recognition system in one . With this technology put into use, not only means that KASU visual cutting technology has reached the industry-leading level, but also means that the encountered problems and difficulties of general laser machine in the practical application of the industry are no longer exist! This product mainly deals with high elastic fabric and other materials that distortion occured in the process of printing or embroidery, it automatically corrects the deformation of graphics, and high-precision cutting can be achieved .
Advantage
KASU Laser Is The Only Supplier in China owns :
Research and Development of Visual Image Recognition Software
+
Motion System Mechanical Design
+
Laser Equipment Manufacture with Capability of Machine Structure Design, of All-round Research and Development
ROI：Less Three Month
Take a manufacture that produce the sports jersey as an example, 1,000 jerseys/day, 4,000 pieces, 10 hours of working time, 800 meters of fabric/day, average of 22USD/person/day,
Man power cost：
| Item | Cut into pieces then print | Print in roll then cut manually | Print in roll then cut with Kasu Laser Machinery |
|---|---|---|---|
| Cost of man power | |||
| Man power for cutting | 2 | 6 | 1 |
| Man power for heat transfer | 3 | 1 | 1 |
| Man power for sort out the pieces | 2 | 2 | 1 |
| Man power in total | 7 | 9 | 3 |
| Salary | 155USD | 200USD | 65USD |
| Cost of fabric | |||
| Reject rate | 5% | 1% | 1% |
| Extra fabric | 40m | 8m | 8m |
| Cost of extra fabric | 145USD | 30USD | 30USD |
| Others | |||
| Fastness of edge of fabric | Loosen easily | Loosen easily | No loos |
| Process | Aritificial spread the fabric Print the layout, settle the paper Cutting fabric into pieces with electrical device Sort out the pieces Transfer the pieces to printing shop Print the paper with digital printer Lay pieces on printed paper to go through heat transfer machine Artificial picking and sorting | Fabric in roll to the printing shop Print the paper with digital printer Go through heat transfer machine in roll Manually cut printed fabric into big parts Manully cut pieces Artificial picking and sorting | Fabric in roll to the printing shop Print the paper with digital printer Go through heat transfer machine in roll KASU Laser Machinery cut fabric in roll into separated pieces Artificial picking and sorting |
| Notes | Kasu Laser Machinery cuts 50 jerseys per hour, conventional manual cutting cuts 12-14 jerseys per hour 300 working days per year Cost of fabric is 3USD per meter, cost of digital print is 0.7USD per meter |
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Working Site
They have changed up, and what are you waiting for?
Customer Case：
Mr. Ren Youmei Textile Co. Ltd
The KASU Large Vision Laser Cutting Machine brought significant changes to our company, that it improved the efficiency of cutting process, solved the cutting problems. Helped us to create a flexible production line, for better products and shorter customization cycle. Comparing with our competitors, undoubtedly we have an advantage.
Digital printing products now are all over our lives!
To Choose KASU, To Choose The Opportunities and Profit Growth
